ILC Dover's JetBreaker™ System Allows Rapid Mixing of Large Quantities of Pharmaceutical Powders

ILC Dover, which specializes in engineering solutions including powder handling systems for pharmaceutical and life science applications, has proven the efficacy of its new semi-automated system that successfully disaggregates powdered media and buffer powders allowing for superior mixing into solution.

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To improve the process for a U.S.-based pharmaceutical manufacturer, ILC performed tests at its facility in Rossens, Switzerland. These tests established that its JetBreaker delumping system can effectively replace the manual operations that the pharmaceutical company was using.

“Many powders, including sodium chloride and ammonium sulfide, can harden into a solid block that cannot be dispensed into process liquids without deagglomeration,” said Scott Patterson, ILC Dover vice president of commercial sales. “If the resultant aggregate is not fine enough, it can damage process valves, the tank and other processing equipment — ultimately ruining the batch of finished pharmaceutical product.”

Tests conducted by ILC proved the ability of its JetBreaker system to produce homogeneous powder with proper particle size that ensures complete mixing with a Large Jet Injector.

“Powder clumping is an industrywide problem, which is currently managed in a highly imprecise manner,” said Patterson. “Using our JetBreaker system eliminates this problem. Once the powder goes through the JetBreaker, it can freely flow into our mixing system with rapid dissolution and no risk of powder chunks plugging or damaging the venturi or downstream components.”

Test results were successful for powders flowing through a feed hopper into ILC’s Jet venturi mixing system at 1,250 kilograms per hour. Complete sample test results are available at www.ILCDover.com/Mixing.

About ILC Dover
Founded in 1947, ILC Dover specializes in the innovative design and production of carefully engineered products using high-performance flexible materials. Known for its production of spacesuits for NASA, its engineered solutions also include powder handling systems for pharmaceutical and life sciences applications, bulk packaging systems, personal protection equipment and lighter-than-air systems and vehicles for commercial and government customers. With facilities in Delaware, Texas, Georgia, Ireland and Switzerland, ILC has over 450,000 square feet of office, development and manufacturing space, and 400 employees. Product and corporate information are available at www.ilcdover.com. Behrman Capital is the majority shareholder of ILC Dover.

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