Ray Service s.r.o.

Since 1994, we have also been offering production capacity in the area of light electromechanical assembly work (include complete service), making it much easier for our customers to maintain their own processes and activities necessary for product assembly. The essence of electromechanical assembly is 100% inspection, quality management based on ISO 9000 standards, first-class suppliers of mechanical parts and surface treatments, as well as a wide assortment of labelling and printing options.

Outsourcing permits customers to increase their own efficiency by concentrating on the essence of their activities. The result of such cooperation is an assembled, fully tested mechanical or electromechanical system that is prepared for installation and meets all customer requirements – using his drawings, specifications and procedures combined with our quality management system processes.

Our guarantee to our customers

• Close and constant contact with the customer in English and German
• Preservation of complete control over their own product
• The ability to involve their preferred suppliers
• Production drawings internally managed by an electronic system
• Production and control processes applied via a QMS to all aspects of production

We have been concerning ourselves with the comprehensive manufacture of cable assemblies for various customer applications (ranging from simple to complex systems) since 1994. Our products can be found in a number of industrial, transport, military and aviation applications. Customers are easily able to tally their own costs, and make use of our obviously advantageous services.

Your product is as important to us as it is to you...

Our production is based on meticulous manufacturing procedures, supported by qualified workers and modern technology capable of piecework, small-lot and mass production.

Technical facilities

• Cutting and wire stripping machines
• Conductor and cable printing and labelling facilities
• Hand and machine crimping equipment
• Tools to produce a wide range of connectors
• Equipment to handle a wide range of heat-shrink materials
• Cable assembly testers up to 1500 Vdc
• Crimped connection testers

We are just as conscientious during prototype production as during mass production. At least once during the manufacturing process, all cables are subjected to a complete electronic check. Inspection facilities are designed and built to be fully capable of specific functional tests. The manufacturing process itself then proceeds either according to customer-supplied documentation, or according to documentation from the technology department prepared according to customer specifications.

Our team of technicians and mechanics is prepared to meet challenges posed by your needs – be they in the area of traditional cable connections or "build-to-print" outsourcing in any production or installation phase.

GUROSIL Gel is designed to protect electrical connections from the ingress of water used in rooms with high humidity effects as well as in outdoor applications.

Features & benefits

• IP68 proven casting system
• Provides reliable protection against humidity, mechanical shock and vibration
• Quick, easy and clean to install using customary caulking guns
• Very good electrical insulation
• Soft-elastic, transparent, self-repairing and self-resealing
• Easy to remove (GUROSIL Gel)
• Halogen-, silicon- and isocyanate-free
• Environment-friendly and not subject to labelling requirements

A kit of heat shrinkable tubes from polyolefin with shrinking ratio 2:1. These tubes are designed to provide great electro-insulating parameters, resistibility against mechanical and chemical straining and can be used in a wide range of different usage.

Features

• Great resistibility against external conditions
• Various colours for various usage
• The diameter ratio before shrinking from 1,6 mm to 19 mm
• Shrinking ratio 2:1
• 426 pieces

Our orientation towards piecework and small-volume production means Ray Service has been predestined to handle orders for spare parts.

Our technical and manufacturing capacities, on-hand supplies and a network of approved and tested suppliers ensure our quick reaction.

• Manufacture according to a sample
• Fault analysis
• Technical design optimization

Since the very beginning the design of cable assemblies has been an integral part of value-added services we offer our customers on top of the material itself. Our technicians' many years of experience with cable assembly structure, prototype production and modernization of the electrical wiring in military equipment provides us with an excellent foundation for work on various cable assembly design phases, from initial concept to final product. Our rich experience with product design and development, with hardware design as well as software design, permit the customer to focus his resources exclusively on his key competencies.

Complete cable assembly design

• Prototype documentation
• Prototype production
• Choosing the proper tools
• Verification of cabling shape and functionality (during in-situ installation)
• Structural modifications
• Final technical preparations for commencement of mass production

For cable design and the selection and dimensioning of individual components, we use specialized modern software that enables us to efficiently create complete technical documentation already in the functional sample or prototype phase.

Complete technical documentation

• Assembly drawing
• Connection table
• Connection schematic
• Materials list
• List of standardized technical procedures used during design

Our employees' extensive experience, powerful design software and a flexible manufacturing process enable us to react quickly and flexibly to customer requirements – both during the enquiry process and during prototype construction and subsequent launch of mass production.