Technoplast Prototyping Kft.

Technoplast produces electrical connectors of individual construction by rapid prototyping in small and large series for testing equipment of engines and transmissions.

The assortment of materials offers a wide range of solutions according to the actual task with following features:

• materials like PP, PPS, PEEK, ABS, PA, POM, PMMA, PS
• rubberlike materials from Shore A 25 to Shore A 95 hardness
• heat resistance even up to 150 oC
• use of materials with high heat stability or flameproof materials
• materials with high electric resistance
• UV-proof materials
• glass-fibre reinforced materials with enlarged strength

Technoplast produces injection moulding parts for the automotive and the medical industry.

The company has more than twenty-five years experiences in this field.

We have 11 Battenfield machines. The clamping force are between 25-200 To. The maximum weight of the produced parts is:  520 gramm.

Reference: Flextronics, Delphi, BOSCH, TEVA

Technoplast Prototyping Ltd. has started small series and volume manufacturing of individually designed tool boxes, devices, construction jigs, testing cables.

Due to wide selection of our materials our products can be utilised at the most different operational conditions. They are used in automotive industry, electronics, precision engineering, health care and agriculture alike. Their special shape and dimensions, determined by clients' requests, allow different mounting possibilities too. In accordance to customer's requirements various connecting and operating parts can be developed.

Small series parts are being manufactured based on rapid prototyping technologies, with extremely short deadline. Utilised raw materials are manufactured by French company AXSON and have characteristics which correspond to characteristics of injection moulded materials.

Essence of the method is that in phase of development before starting series production Technolplast  manufactures a product having properties equal to the original part in a possible shortest time and at a possible lowest cost.

After completion of a 3D surface model the company produces a masterpiece by SLA laser technology and using this piece we produce plastic and rubber parts within hardness limits of 25-95 Shore by vacuum and RIM casting technologies.

French Axson material quality used is equal to or very similar to injection-moulded plastic parts.

Using additives glass-fibre reinforced, shock-resistant, flameproof, UV-stabilised features can be reached.

Parts manufactured by rapid prototyping are used first of all by automotive and electronic industry.

Mounting and mechanical tests are performed on these parts as well as first exhibited cars and other equipment are built from these parts.

Technoplast is using four different rapid prototyping processes:

• SLA - Stereolitography
• VACUUM CASTING - gravitational vacuum casting
• RIM - low-pressure injection moulding
• MOULDING - low-volume injection moulding

Technolpast is a first-level suppliers of the Hungarian AUDI, BOSCH, ZF, VALEO, of the Polish DELPHI and other German companies producing prototypes.

The company is a second-level suppliers of all European car factories and of the largest European suppliers of automotive and electronic parts. It also supplies more than 60 companies of automotive and electronic industry ( Audi, VW, BMW, Porsche, LEAR, Leoni, etc... ).

We have produced parts for Formula-1 racing cars of TOYOTA as well.

Complete mounted and working units and equipment are also produced (BMW air-conditioners)

We produce more than 45.000 pcs per year of various plastic prototype parts.

Programs used for the design of plastic and metal parts, tools and jigs: DELCAM, CATIA V4, CATIA V5, PRO-E, AutoCad.

Reference: AUDI Motor Hungaria Tool Factory